Sapona Plastics, LLC
Worker Safety Rules
R-ADMN-4018 Effective Date: 9/20/24
Worker Safety Rules
R-ADMN-4018 Effective Date: 9/20/24
- Always report any injury, even a small cut or scratch, to your supervisor immediately!
- If outside Medical Attention is required for a work-related injury, the worker will seek treatment from Randolph Health at 300 Mack Rd, Asheboro, NC. After hours, treatment is available at White Oak Urgent Care or Randolph Hospital.
- Be alert to fire and safety hazards. Report them immediately. In the event of a fire, only trained workers are expected to put out small fires. For all other workers, attempting to put out a fire is a voluntary task and not a requirement. In the event of a large fire, use the RACE method (see emergency fire procedure). When evacuating the building, gather around the light pole in the grassy area between the plant and plumbing store.
- Smoking is allowed outside the building in designated areas only.
- Cooking is allowed in the break room vending area only.
- Know the location of Safety Data Sheets (SDS Index available on database). Keep all chemicals properly labeled and stored.
- Avoid breathing vapors and skin/eye contact with any sprays, mold release, or chemicals.
- Wash hands after using restroom, handling chemicals and before eating.
- Keep your work area free and clear of trash and litter. Clean up pellets, water and oil on floor.
- Keep aisles clear and free of debris and other safety hazards. Keep exits clear.
- Do not leave pallets on end. Do not stack higher than 6 ft. or closer than 10 ft. to building.
- Do not store items directly in front of electrical panels. Keep electrical cabinets closed.
- No permanent use of extension cords is allowed. Use only grounded cords.
- Electrical equipment must be grounded (3-wire) or double insulated if not low voltage/low amperage.
- Never use spliced cords, frayed cords, damaged insulation, reversed polarity, missing prong or broken plugs.
- Use only GFCI protected circuits when using electrical devices around water.
- Keep work area and walkways clear of electrical cords.
- Electrical maintenance work on energized equipment is limited to qualified and trained personnel working under very limited circumstances and requires appropriate personal protective apparel.
- Watch where you walk. Report tripping hazards, faulty equipment, or other unsafe conditions or practices to your supervisor.
- Do not run or indulge in horseplay.
- Always lift a heavy load with your leg muscles, not your back muscles. More importantly get help if needed.
- Be alert and notify your supervisor of muscle, joint, or nerve pain due to job ergonomics. Avoid awkward positions, excessive motions, uncomfortable equipment and extreme force.
- When required only use a ladder that is in proper working order; do not use chairs, boxes, etc. Keep area at base of ladders clear.
- Do not climb outside of any platform railings. Do not climb on a machine or work at a level above 4 feet without either railings or a full body harness fall arrest system.
- Stay clear of robots inside and above cage operating areas. During mold changes robot cages may be moved. Robots must be parked in safe areas when not in use.
- Use hand tools carefully, and only those in good condition. Cut resistant gloves are available for use when trimming.
- Do not operate any machinery until you have been instructed in its use. Use caution around high speed moving parts.
- Always keep the safety of others in mind, as well as your own. Handle tools and machinery cautiously and watch out for other workers. Act in a safe manner.
- Do not attempt to clean, adjust, repair or lubricate any machinery unless you are instructed and authorized to do so. See lockout/tagout procedures. Wear gloves and eye protection when cleaning a grinder to avoid cuts from sharp blades. Use vacuum instead of compressed air when cleaning pellets.
- All safety guards, shields, labels, and devices must be kept in place on machines. Do not tamper with or reach around guards.
- Any safety devices that are not functioning properly must be reported to your supervisor immediately.
- Long hair and loose clothing must be securely tied back when working around moving machinery.
- Hearing protection is required to be worn at all times in manufacturing areas. Bluetooth ear buds are not permitted in these areas.
- Eye protection is required in manufacturing areas, except walking in aisle to/from the punch clock, and break area.
- No open toe shoes are allowed, and soles must be non-slip.
- Do not blow compressed air in a way that may cause flying debris or hot plastic to injure someone.
- Do not touch hot molten plastic to avoid severe burn potential. Only authorized, trained workers are allowed to purge plastic from the machines and heavy-duty gloves are provided and must be used to prevent burns.
- Be cautious of pressure buildup in barrel that can blow out of mold, nozzle and feed throat. Wear face shield, sleeve protection and heat-resistant gloves working with molten hot plastic.
- Never look at a welding arc or flame without suitable goggles. Obtain hot work permit before using a torch or welder.
- Do not operate forklifts unless you are instructed, licensed and authorized to do so. Use extreme caution and follow established rules when operating forklifts. Wearing seatbelt is required if forklift is so equipped. No passengers!
- Truck wheels must be chocked before engaging dock leveler. Truck drivers are not to pull away with dock leveler engaged.
- Lift devices must be operated with extreme caution. Only workers with forklift training are allowed to use raised platform lift (scissor lift or cage on forklift). Do not move platform lift with a person when lift is in raised position.
- Always use a safety nozzle when using compressed air. Do not use compressed air to clean your clothing or that of anyone else.
- Pressure safety valves shall be tested to determine whether they are in good operating condition.
- Do not enter confined spaces unless you are instructed and authorized to do so. See permit required confined space program.
- Observe safe driving practices and all traffic laws while on company business or premises. The company assumes no liability for any fine imposed on you for personal violations. Wear your seatbelt when driving. Workers are required to maintain satisfactory insurance when operating personal vehicles on company business.
- Know and observe all work specific safety rules.
- Safety rules are for your own protection. Violations could lead to serious injury to you and to others and will be the cause for disciplinary action up to and including termination. These safety regulations are subject to change. The absence from this list of any approved safety rules does not prevent them from being part of our Safety Program.
- 1 rest day every 7 days is required for all workers.
- See safety procedures for more details.