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Chairman publishes memoirs

3/10/2026

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After nearly a year of recollecting, recording, researching and rewriting, the team effort by Sandra Lail, Jack D. Lail, Sue Spencer and of course Jack C. Lail has culminated in an outstanding memoir with historical context, interesting stories and insights into one of our communities most respected leaders.

Born into a large farming family in the rural community of Bethlehem, North Carolina, during the depths of the Great Depression, Jack Columbus Lail’s life is a testament to the power of integrity and the "servant leader" mindset. From his earliest memories of hand-milking cows and navigating the challenges of a foreclosed family farm, to his decades as a cornerstone of the Seagrove community, Lail shares a candid and deeply personal account of a journey that spanned ninety-three years.

In Bethlehem ... to Seagrove, Lail recounts his transition from rural farm boy to successful entrepreneur and community pillar. Readers will walk alongside him through:

The Early Years: Growing up in Alexander County, where childhood imagination turned scrap wood from a Duke Power granary into toys, and survival meant masterfully crafting hominy and molasses.

A Life of Service: Following in the footsteps of brothers who served in the Navy, Lail's own military service as an aviation electrician’s mate took him from boot camp in Maryland to the deck of the USS Coral Sea in the Mediterranean.

Building a Business and a Community: The founding of Mid-State Plastics in Seagrove, where Lail applied his "best business mind" to create a thriving company that he considered a family, while simultaneously leading influential boards for Randolph Community College and Wingate University.

Filled with vivid historical details—from the "Miracle of Hickory" polio hospital to the innovative "Rhino tanks" of Normandy—this memoir is more than a family history. It is a guide on how to lead with uncompromising integrity, honoring the mentors who shaped him and the employees who made his success possible.

For more information on the author or the book, see:
​ BethlehemtoSeagrove.com
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Reopening after winter cyclone bomb

2/3/2026

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Even though it is partly cloudy the high will be 42.  Sapona Plastics expects to reopen after a 3 day shutdown by 10 AM, 2/3/26.  Drive carefully and allow extra time as there still may be some slick spots.  Thanks.  Dean Lail
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Opening at 2PM Monday 1/26/26

1/26/2026

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It is a sunny day and above freezing.  Employees use best judgment on coming to work.  Drive carefully and take it slow especially in shady spots and after dark.  We have folks at work now at both plants that made it no problem at 8AM.  Opening at 2PM (except 1st shift) both plants.  We expect to be on normal schedule by 8AM Tuesday, 1/27/26.  Dean Lail.
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Winter weather notice

1/23/2026

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We are expecting an ice storm this Saturday lasting through Sunday with temperatures dropping into the teens for the following week.  This will likely cause hazard road conditions as well as likely widespread and extended power outages for several days.  Currently, we expect to close by 2PM Saturday, 1/24/26 and will advise on reopening the following week depending on conditions.  Our parking lots will be salt brined to help melting with temps above 20 deg.  Our status will be published here on the website, facebook/instagram social media, and on WFMY sporadically.  The plant number is 336-873-8700 or in emergency contact Dean Lail at 336-953-9335.    A good checklist for ice storm preparation at home can be found here:
 https://southernstatesinsurance.com/blog/how-to-prepare-for-an-ice-storm/

See more on our website regarding general disaster preparedness at: 
www.saponaplastics.com/emergency-preparedness.html

Please be careful going to and from Sapona Plastics using your best judgement.  
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sapona adds presses

12/19/2025

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We have recently added 3 new presses bringing the total to 27 presses across 2 plants. 

At plant 2 we added a Nissei FNX460III (500 USTons) advanced hybrid injection molding machine combining the best of hydraulic power (durability, high pressure) and electric efficiency (energy saving, precision).  The core technology of the machine allows servo-controlled hydraulic flow for on-demand power, reducing energy use and improving control.  This brings our number of 400-500 Ton range presses to 9.

At plant 1 we replaced a 400 Ton with a new Nissei NEX360V-140LE (400 USTon, 37.1 ounce) All Servo Electric Machine.  Nissei NEX are high-performance, all-electric injection molding machines known for their speed, precision, energy efficiency, and compact footprint, featuring advanced toggle clamp for fast cycles, wide daylights for large molds, and smart controls for easier, stable operation.

At plant 1 we are replacing one our first presses, a 1998 Van Dorn 120 Ton HT, with a new Nissei NEX110IV-18E, (120 USTon, 6.1 ounce.)   This brings our total of all-electric presses to 19.

At plant 1 we are replacing the 720 Ton Toshiba from 2001 with a Nissei FVX660III-400L (720 USTons, 134 ounce) Large Hybrid (Direct-Pressure Clamping).  This new machine has high rigidity, straight clamping, excellent injection performance, energy saving (up to 55%), low noise, and enhanced workability.  Our team likes that is is low profile and the two piece design allowed us to fit it into a tight space.  This machine comes with the familiar Tact IV controller allowing us to focus on large-scale, high-performance molding with efficiency.

The clamp mechanisms on each machine ensure uniform mold contact pressure, prolonging mold life and supporting stable, high-cycle molding.
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In addition to the new presses, we have installed a new bridge crane that will improve worker safety and reduce changeover timel. This covers 10 presses at plant 1 with a 5 Ton capacity.  The system was installed by Engineered Systems Inc.
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